MACHINES THAT DRIVE SUCCESS

Looking for the advantage in maize meal production?

Looking for the advantage in maize meal production?

Retailers are crying out for high quality and affordable maize meal, the staple food of most African populations. But due to drought, economic instability and price fluctuations, the potential to produce enough maize meal every year is compromised. This shortfall means smaller maize milling entrepreneurs and farmers have an opportunity to augment the demand for maize meal. However, investing in the maize milling industry still needs to be sound and cost-effective to maximise production and profit.

To invest with confidence, maize millers need a mill that's easy to maintain and operate, but most importantly, produces high-quality maize meal. Roff's R-70 ticks all these boxes and is the number one choice for any entrepreneur looking to successfully break into the industry and maximise their profitability in the maize milling industry.

In maize milling, your profit margin is directly proportional to maize meal extraction rates. The R-70 milling machine is renowned for its above-industry average extraction rate. Capable of up to 100 tons a day, at 85% high-quality maize meal, the R-70 easily surpasses standard production capacity. And with the 'bran/chop' leftover, to be used as animal feed or sold.

R-70 Maize Meal Production

The R-70 was developed for entrepreneurs looking for a cost-effective way to break into the maize milling industry or established maize farmers to improve productivity and quality of maize meal. The R-70 is a compact mill that enables the client to mill 50 to 100 tons per day, producing super or special maize meal depending on the configuration.

Johann Vos, a Roff client, switched to the R-70 mill five years ago said, "As they say, 'Your dreams have to scare you. Otherwise, they are too small.' When we put up the first 1500-ton silo, I didn't know if we could fill it. But, two months later, we were forced to put up a second one."

To maximise a mill's earning potential, you need to be able to produce year-round. "You can't supply only after harvesting season because you have standing customers. You have to get a foot in the door as you are competing against major players in the market," says Vos.

Maize Meal

With the tried and tested reliable R-70, it's possible to mill maize year-round. The R-70 efficiently takes care of the entire maize milling processes from cleaning to the final product. The R-70 comes standard with a surge bin for maize inlet, cleaning and conditioning equipment (with a conditioning bin), milling, degermination, sifting, conveyors, electrical panel, electrical cabling and all steel structures. In some regions a less refined quality is preferred, so the degermination module and extra conditioning can be removed. All you need to provide is a suitably sized building and water and electricity supply.

Maintaining a mill can cost up to 10% of your capital outlay, upkeep of the milling machine needs to be easy and cost-effective. The R-70 has two levels, so all critical points are easily accessible, allowing the miller to view and access components. Plus, all stages are ventilated, preventing condensation and dust build-up - allowing for a low dust process.

Roff designs and manufactures maize milling machines that empower farmers to produce high quantities of high-quality maize meal to meet retailers and consumers demands.

In short Roff's R-70 helps farmers mill maize into profit.

 

Frequently Asked Questions

Find answers to common questions below

A maize mill gives producers the opportunity to add value to their own maize instead of relying only on the raw grain price. By milling, packaging and marketing maize meal, producers can create an additional revenue stream and reduce the impact of maize price volatility on their business. By-products like maize germ and bran can also be sold or used in feed operations, helping ensure that more of the maize kernel contributes to the bottom line.

Maize prices are constantly influenced by market conditions, weather, climate changes and global events. When prices are low, producers may feel pressure on margins, especially when input costs remain high. Milling helps producers move further up the value chain by selling a finished product rather than only raw maize, giving them more control over their margins and market position.

A commercial maize mill can produce maize meal, while some configurations can also produce grits for snack products. The milling process also creates by-products such as maize germ and bran, which can be sold to feedlots or used in a producer’s own animal feed operation. In Idlani’s case, this has become a useful additional income stream alongside their main maize meal business.

The Roff R-70 is a compact commercial maize mill designed for entrepreneurs who want to produce maize meal at scale. It has a milling capacity of 4 to 5 tons per hour and can produce up to 120 tons of maize per day, depending on the configuration. Roff positions the R-70 as a compact, all-in-one maize mill built around simple, high-quality milling principles.

Roff supplies the mill, electric panel boards, installation, set-up and training. The blog also highlights the value of choosing a manufacturer with a strong reputation, industry knowledge, after-sales support and locally available parts, especially when downtime can directly affect profitability.

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