MACHINES THAT DRIVE SUCCESS

Rodents, birds and safety measures

Potential Maize Pests

Worldwide about 25% of all stored grain, such as maize, is lost annually to damage caused by pests such as insects or rodents, which makes control a necessity.

In this four-part series, Roff takes a look at measures the maize miller can take to control this very real threat to his business. This blog features damage caused by rodents and birds, and suggests safety measures to consider when practicing infestation control.

01. Rodents

Rodents do extensive damage to grain in storage, especially bagged maize:

  • They damage the bags.
  • They eat the equivalent of 10% of their own mass in food per day.
  • They contaminate the maize with their droppings and urine. This can cause diseases such as Hantavirus, which affects the lungs, heart and kidneys and Salmonellosis (food poisoning) in humans.
  • When cleaning the maize prior to milling, it is difficult to obtain a 100% separation of pellets and droppings from the maize.
  • Rodents gnaw cables or electrical wiring which could lead to fires in the mill.
  • Rodents like to hide away and they need time to rest and produce their young.

Stacking rules for bagged grain

  • Stack bags on dunnage boards on the floor away from the walls.
  • Keep a strict stock rotation system of first in, first out.
  • Keep the warehouse clean by thoroughly sweeping it out on a daily basis.

Rodenticides

These come in the form of liquid rat and mice poisons as well as solid bait poisons, which can be used on the outside and inside of buildings. Weekly checks must be done to ensure that the bait stations are in good working order, and that the liquid bait has been taken.

Strategically position rodenticides by using a plan of the mill or warehouse. Employ a weekly or monthly check sheet to monitor the success rate.

Rodent bait

02. Birds

Infestation by birds on a maize milling site is a minor problem if properly controlled. The presence of birds affects the miller in a number of ways:

  • Damage to buildings. Walls, windows and gutters are fouled by excrement. Bird nests also block gutters and downpipes.
  • Health hazard to staff. Bird droppings are a breeding ground for disease, like Histoplasmosis (respiratory disease) and Candidiasis (yeast/fungal infection).
  • Injuries to staff who can slip on wet droppings on external metal stairways and catwalks.
  • Loss of maize. The silo/intake area is where the highest concentration of birds is found. Loose maize is eaten by birds in large quantities at the intake where control measures are difficult to implement.
  • Finished product warehouses are also a favourite place for birds to congregate for food. Always consult a pest control company to install the proper traps and bait stations.

03. Safety precautions

Fumigation (phosphine)

  • Fumigation must always be carried out by more than one person.
  • A gas mask with a filter must be available should it be necessary.
  • When entering an area that has been fumigated, a gas mask must be worn.
  • Don’t smoke, eat or drink while fumigating.
  • Wash your hands with soap after fumigation.
  • Ensure that the necessary safety warning signs are placed in appropriate places.

Spraying or fogging

  • Wear rubber gloves when preparing the mixture.
  • Immediately wash any spills onto the skin with soap and water.
  • Prior to spraying, clear the area or building of dust.
  • Wear protective clothing and avoid inhaling the spray mist.
  • Don’t smoke, eat or drink while spraying or fogging.
  • Have a shower after completing the work.

Important: Always read the labels on the fumigant/insecticide containers carefully.

Training courses

At least one person at the maize mill should attend a fumigation course to learn how to properly fumigate the premises. Most fumigant suppliers run courses and provide competency certification on completion.

 

Frequently Asked Questions

Find answers to common questions below

A maize mill gives producers the opportunity to add value to their own maize instead of relying only on the raw grain price. By milling, packaging and marketing maize meal, producers can create an additional revenue stream and reduce the impact of maize price volatility on their business. By-products like maize germ and bran can also be sold or used in feed operations, helping ensure that more of the maize kernel contributes to the bottom line.

Maize prices are constantly influenced by market conditions, weather, climate changes and global events. When prices are low, producers may feel pressure on margins, especially when input costs remain high. Milling helps producers move further up the value chain by selling a finished product rather than only raw maize, giving them more control over their margins and market position.

A commercial maize mill can produce maize meal, while some configurations can also produce grits for snack products. The milling process also creates by-products such as maize germ and bran, which can be sold to feedlots or used in a producer’s own animal feed operation. In Idlani’s case, this has become a useful additional income stream alongside their main maize meal business.

The Roff R-70 is a compact commercial maize mill designed for entrepreneurs who want to produce maize meal at scale. It has a milling capacity of 4 to 5 tons per hour and can produce up to 120 tons of maize per day, depending on the configuration. Roff positions the R-70 as a compact, all-in-one maize mill built around simple, high-quality milling principles.

Roff supplies the mill, electric panel boards, installation, set-up and training. The blog also highlights the value of choosing a manufacturer with a strong reputation, industry knowledge, after-sales support and locally available parts, especially when downtime can directly affect profitability.

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