MACHINES THAT DRIVE SUCCESS

An introduction to insect infestation

Maize Insects

Worldwide about 25% of all stored grain, such as maize, is lost annually to damage caused by insects, which makes fumigation a necessity.

In this four-part series, Roff takes a look at measures the maize miller can take to control this very real threat to his business. This blog gives an overview of why insect infestation poses such a risk.

Insects are a threat to the miller

Damage caused by insects in the silo or mill can be considerable and, if not controlled, lead to a significant financial loss for the maize miller. The longer insects are left without taking any preventative and corrective measures, the greater the financial loss that will be caused.

These damages may include:

  • Loss of maize or product mass eaten by the insects.
  • Chokes caused by the webbing of the pupae of the insects which builds up in machines, spouts and conveyors.
  • Complaints from the wholesaler, retailer and consumer, resulting in a loss of sales.

How do insects enter the mill?

  1. When the maize arrives at the intake from the farmer or co-op’s silo. That’s why every load of maize arriving at the mill must be inspected for infestation.
  2. In returned products from customers. It’s essential that all returned products be fumigated before they’re mixed back into the products produced in the mill.

Primary and secondary insect pests of grain

Primary insects attack the outside of the grain. These are: weevil, lesser grain borer, cadelle and Angoumois grain moth.

Secondary insects attack the inside of the grain, which has been exposed by the primary insects. Confused flour beetle*, saw-toothed grain beetle*, rust-red grain beetle*, Mediterranean flour moth*, tropical grain moth and Indian meal moth, are examples of secondary pests.

*These sometimes attack the whole grain kernel.

Angoumois grain moth

Life cycle of an insect

All insects (beetles and moths) have the same life cycle, only the length of time for each stage differs.

This life cycle is egg; larva; pupa; and adult.

  • The adult lays the egg.
  • The larva hatches from the egg and eats the host’s food.
  • The pupa is a chrysalis spun by the lava around itself. In this form, the insect does not eat. It undergoes transformation and emerges from the cocoon as an adult insect.
  • The most difficult stage to kill off with most fumigants is the egg.

Visit roff.co.za to explore Roff’s range of maize milling machines, milling equipment and milling accessories, or contact us on sales@roff.co.za or +27 56 212 2697.

Frequently Asked Questions

Find answers to common questions below

A maize mill gives producers the opportunity to add value to their own maize instead of relying only on the raw grain price. By milling, packaging and marketing maize meal, producers can create an additional revenue stream and reduce the impact of maize price volatility on their business. By-products like maize germ and bran can also be sold or used in feed operations, helping ensure that more of the maize kernel contributes to the bottom line.

Maize prices are constantly influenced by market conditions, weather, climate changes and global events. When prices are low, producers may feel pressure on margins, especially when input costs remain high. Milling helps producers move further up the value chain by selling a finished product rather than only raw maize, giving them more control over their margins and market position.

A commercial maize mill can produce maize meal, while some configurations can also produce grits for snack products. The milling process also creates by-products such as maize germ and bran, which can be sold to feedlots or used in a producer’s own animal feed operation. In Idlani’s case, this has become a useful additional income stream alongside their main maize meal business.

The Roff R-70 is a compact commercial maize mill designed for entrepreneurs who want to produce maize meal at scale. It has a milling capacity of 4 to 5 tons per hour and can produce up to 120 tons of maize per day, depending on the configuration. Roff positions the R-70 as a compact, all-in-one maize mill built around simple, high-quality milling principles.

Roff supplies the mill, electric panel boards, installation, set-up and training. The blog also highlights the value of choosing a manufacturer with a strong reputation, industry knowledge, after-sales support and locally available parts, especially when downtime can directly affect profitability.

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