Roff R10 R-10 1 ton per hour maize corn roller milling plant

SP-1 ton per hour Maize Mill

Due to popular demand, Roff has relaunched the Roff SP-1 maize mill, ideal for a startup entrepreneur who does not want to compromise on reliability or quality.

The Complete Mill

Conditioning

Conditioning (moisture addition) before degermination is essentail to increasing the final product quality

Cleaning

Pre-cleaning of maize before conditioning process, with aspiration

Degermination

Removes the germ from the maize endosperm, adjustable to change the end product quality

Fortification (Optional)

Vitamin Fortification to meet your countries food regulations

Milling

A MK6D Roller mill produces the high quality maize meal

Final Product

The maize meal ready for packaging

Maize intake screw-conveyor

Dirty maize inlet before cleaning for bag feeding

  • Conditioning

    Conditioning (moisture addition) before degermination is essentail to increasing the final product quality

  • Cleaning

    Pre-cleaning of maize before conditioning process, with aspiration

  • Degermination

    Removes the germ from the maize endosperm, adjustable to change the end product quality

  • Fortification (Optional)

    Vitamin Fortification to meet your countries food regulations

  • Milling

    A MK6D Roller mill produces the high quality maize meal

  • Final Product

    The maize meal ready for packaging

  • Maize intake screw-conveyor

    Dirty maize inlet before cleaning for bag feeding

Milling Essentials

The SP-1 includes all the essential steps required to produce high-quality maize meal.

  • Step 1: Cleaning

    Removes impurities from the maize with slotted screens, aspiration and a magnet. By removing sand, impurities, and metal, the lifespan of your other equipment will be extended.

  • Step 2: Conditioning

    Add controlled moisture to increase the effectiveness of degermination and impacts your maize meal quality.

  • Step 3: Degermination

    Remove the bran and germ meal (chop or hominy chop) from the maize kernel before milling to reduce in the specs in the maize meal and prolong its shelf-life

  • Step 4: Milling

    The MK6D is a combination of rollers and screens, that breaks the product down to maize meal and removes the remaining bran before packaging

Roff SP-1 C6 Pre-Cleaner

C6 Pre-Cleaner

Conditioning Conveyor

Conditioning Conveyor

Roff SP-1 520 Degerminator

520 Degerminator

Roff SP-1 MK6D Roller Mill

MK6D Roller Mill

FLEXIBLE AND UPGRADEABLE

With a range of optional extras that can be installed from the start or at a later stage, the SP-1 offers true flexibility.

Optional extras:
Roff Micro Doser

Vitamin Fortification

Add vitamins and minerals back into the meal, depending on your country's regulations

Double Conditioning

Further increase your quality and improve extraction rates by conditioning up to 3 hours

Byproduct bins

Instead of bagging directly at the mill, store your byproduct in a bin to increase your staff effectiveness

Semi-Auto Packaging Machines

SUPERIOR EXTRACTION = GREATER PROFIT

The superior extraction rate of Roff mills ensures that more high-value maize meal is extracted from the maize and less bran is produced, which will increase your profitability.

MILLING SIMPLIFIED

The equipment used in the SP-1 is easy to operate and maintain, and any technical person can be trained to keep your mill up and running at peak performance.

Roff SP-1 Compact Maize Mill 1 ton per hour typical building layout

Frequently Asked Questions (FAQ):

What byproducts are produced by milling maize?

Bran, chop and hominy chop is used for animal feed production and can be sold to feed producers

How long does it take to install and commission the mill?

Installation, electrical connections, commissioning and training will take 2 weeks

PERFORMANCE

The SP-1 can be operated 24 hours a day, potentially milling 540 tonnes of maize per month, including time to do maintenance checks.

What you need to supply

The only components the client has to provide is a building, a water point, a forklift for installation and electrical installation

Warehouse for Roff mill

A Building

The roof must be able to accommodate equipment that is 5.5m at the highest point. To accommodate 13m (l) x 8.5m (w) x 5.5m (h)

Water supply to conditioning

150 litres per hour

Forklift for installation

DB Board with power supply

The client's electrician needs to connect all starters, motors and level switches to your DB board. Main supply should be a 150Amp Moulded Breaker 25kA.

Call us on +27 56 212 2697 or leave your details, and we will contact you.

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